01
Pre-mix & emulsify
Emulsifying & Dispersing Mixing Tank
Bring liquid addition, powder wet-out and high-shear dispersion into one configurable batch stage.
- Batch volume
- Viscosity curve
- Powder addition
- Temperature
Custom dispersion · wet grinding · mixing
Industrial mixing, dispersion
& wet grinding equipment.
Compare a mixing tank, sand mill or bead mill, and high-speed disperser around one process brief for your material, target, transfer route and controls.
01
Start with material behavior and the target result—not a generic catalogue model.
Process route / 01Process-led
FeedDefined by process data
TargetSet by the process goal
01
Disperse
02
Grind
03
Finish
What the right proposal starts with
01Material
02Viscosity
03Batch
04Target size
05Cleaning
System portfolio
Specify the process. Then specify the machine.
The initial scope connects five equipment families around a customer's formulation, production target and plant constraints.
02
Wet grinding
Horizontal Bead Mill / Sand Mill
Develop the grinding route around feed size, target fineness, throughput and contamination limits.
- Feed size
- Target fineness
- Media
- Throughput
03
Fast dispersion
High-Speed Disperser
Match the vessel, dispersing disc and drive arrangement to the material and production sequence.
- Disc size
- Tip speed
- Lift mode
- Vessel geometry
04
Blend & hold
Custom Mixing / Storage Tank
Configure agitation, thermal duty, fittings and cleaning access around the job the vessel must do.
- Agitator duty
- Jacket duty
- Finish
- Connections
05
Connected systems
Dispersion-to-Grinding Line
Map pre-mix, milling, let-down, transfer and control interfaces as one practical process route.
- Process order
- Recirculation
- Controls
- Utilities
Integrated process route
One batch. Five connected decisions.
The line is defined by what changes at each stage—particle state, viscosity, temperature, residence time and handling.
01→
Wet-out
Introduce powders and liquids in a controlled pre-mix sequence.
02→
Disperse
Break down agglomerates and establish a stable mill feed.
03→
Refine
Select a single-pass or recirculation grinding route from the target.
04→
Finish
Let down, adjust, homogenize and prepare the batch for transfer.
05
Hold
Maintain consistency while filling, filtering or feeding the next step.
A—01
The engineering handoff
A connected line needs interface data, not five quotations.
Confirm material balance, transfer method, controls boundary, utility conditions and cleaning sequence before equipment is released.
Map the complete process line ↗Application routes
Different formulations. Different questions first.
Move from formula behavior to a practical sequence of wet-out, dispersion, grinding, finishing and transfer.
ApplicationTypical process challengeStarting route
01Coatings & inks
Pigment wet-out, color development and batch consistency
02Pigments & colorants
Agglomerate reduction and controlled particle distribution
03Adhesives & sealants
Viscosity change, powder incorporation and heat management
04Personal & home care
Emulsion formation, uniformity and cleanable product contact
05Specialty slurries
Solids loading, suspension stability and contamination control
A cleaner engineering handoff
One process route. Fewer loose ends.
Treat each machine as part of one batch path, so flow, transfer, utilities and controls are considered together from the start.
01Process brief
Material, viscosity and output target
02Equipment route
Disperse, grind, finish and hold
03Interface map
Transfer, utilities and controls
04Proposal scope
Boundaries, options and deliverables
Engineering library
Make the buyer better at specifying.
Use these guides to frame the right selection questions and build a sharper process brief before equipment discussions begin.
Selection guide01
Sand Mill vs Bead Mill
Where the terms overlap—and which process data actually determines the mill route.
Open decision guide ↗Operating-mode guide02
Single-Pass vs Recirculation
Compare material path, endpoint control, heat, handling and changeover as one decision.
Open decision guide ↗Specification guide03
How to Brief a Mixing Tank
The process, material and cleaning inputs an engineer needs before discussing hardware.
Open decision guide ↗Engineering note04
Agitator Selection by Viscosity
A practical framework for separating circulation, shear and suspension duties.
Open decision guide ↗Process-system guide05
Dispersion-to-Grinding Line
Define stage endpoints, transfer interfaces and shared controls across the batch route.
Open decision guide ↗RFQ process brief
Give us the process problem—not just a tank size.
Capture the few inputs that determine the equipment route. The tool formats them into a brief you can copy and share.
Before quotation
- Product and solids content
- Viscosity and temperature range
- Batch size or target throughput
- Feed size and target fineness
- Cleaning, utilities and controls
Scope notes
Clear language before engineering language.
Is a sand mill the same as a bead mill?
The terms are often used for related wet-grinding equipment. The useful distinction is the actual mill geometry, media, separation system and process target—not the label alone.
Do you supply “reactors”?
“Reactor” describes a process vessel where a controlled reaction occurs; it is not a substitute for “mixing tank.” Define the process conditions and required design basis first, then use the term that accurately describes the equipment.
What is needed before equipment can be sized?
At minimum: material composition, solids, viscosity, batch or flow requirement, feed condition, target result, temperature, cleaning method and available utilities.
Can the tank and mill be proposed as one line?
Yes. One process brief can map the unit operations and interfaces, then define the equipment, controls and supply boundaries as one connected route.